Produce everything you need before injecting the mold.
Many of the potential customers we speak to have an incomplete understanding of what it takes to produce a product on an accurate scale.
There is a lot to say about the prototype or final injection product, but the three main ones are absolutely essential.
Computer design (CAD software file) of your part. Creative mechanisms specialize in creating new designs from the concepts of “paper napkin design” and then turning these ideas into physical prototypes.
An injection molding tool designed to produce a CAD part. Mold tools vary depending on the stage you are in the production process. Most pre-production tools are made of aluminum while most mass production tools are made of steel. You can often use a single core format tool (MUD) to simplify the process. MUD tools are just metal grades used instead of solid block tools. You can read all about aluminum, steel and MUD injection molding tools here.
Injection molding machine or company that owns it. We can help you with that. Start here. We produce aluminum or steel injection molds and parts very quickly, often in a matter of weeks.
Send these parts and product assemblies for consumer approval, to test consumer-focused groups
Go to product testing labs and as sales samples that show your customer the final product
Exactly how it is used.
How fast are parts formed in injection molding? The actual production of injection molding parts is very fast (in some cases up to 1000 pieces per minute and more than 50 pieces in a single molding tool).
You can combine parts and increase the efficiency of the cycle in a molding tool by simplifying the geometry of the parts and using technologies such as hot runners to maximize the holes.
With maximum speed, you can produce millions of plastic pieces in a few days using injection molds.
The time section on the process is always the assembly and coordination of the project (without mentioning all the designs and research done to reach the injection mold stage in the first place).
It depends on whether you are talking about production prototypes or mass production prototypes.
We rotate pre-production prototypes within 1 to 3 weeks.
Pre-production prototypes are usually between 300 and 1,000 replicas made of the final production material.
Bulk production usually takes much longer (months instead of weeks) and usually consists of tens of thousands to millions of parts.
The largest sink in mass production tends to be assembled.
Injection molds produce large volumes of parts, but most people still need to assemble them manually.
As much as possible, design your parts to simplify assembly. We highly recommend it
We do this by saving unnecessary labor costs, which saves a lot of money in the production process.
Before investing large sums in multi-cavity molds and in the injection molding process in general, make sure that the design and engineering is sound and that the final product is fully tested.
Three essentials you need before the injection.
We strongly recommend that you go through the initial stages of pre-production before mass-producing parts.
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Production of General purpose polystyrene with different grades
Qom Shokouhieh Industrial Town, end of the second phase, Babaei Square, Babaei St., Alam al-Huda St. 1, No. 1331